Custom Slave Control Data Acquisition Harness Manufacturer

Custom Slave Control Data Acquisition Harness Manufacturer

This specialized Slave Control Data Acquisition Harness is engineered for high-precision data transmission in New Energy applications, specifically serving Battery Management Systems (BMS) and slave control units. Utilizing high-grade UL1332 22AWG wire, this assembly features a robust interface connecting LOTES automotive headers to Changjiang (CJT) connectors. Designed with spot-wrapped fabric tape for secure bundling and heat dissipation, the harness length is fully customizable to fit complex internal layouts of energy storage and EV battery packs.

 
Specifications

Key Features:

• Low Impedance & High Efficiency:The core features high-purity tinned copper conductors manufactured with precision. This design achieves exceptionally low DC resistance, minimizing energy loss during signal transmission and ensuring the integrity of data collected from slave units.
• Optimized Thermal Performance:By utilizing scientific wire gauge selection (#22 AWG) and a design that promotes heat dissipation (spot-taping), the harness maintains a controlled temperature rise even under continuous operation. This ensures performance stability and prevents signal degradation over the product's lifecycle.

• Precision Connectivity:

• Side A (LOTES): Terminated with high-reliability LOTES connectors (AAUS01ASO-040K01 / AAUS01AP2-036K02), designed for secure retention in vibration-prone environments.

• Side B (Changjiang/CJT): Features a multi-point connection using CJT C3030HM series connectors (Dual 7-pin and Dual 6-pin configurations) for versatile signal distribution.

• Smart Bundling: The wires are spot-wrapped with industrial fabric tape. This method secures the wire bundles for neat routing while allowing air circulation for cooling, distinguishing it from fully enclosed harnesses.

Applications:

• BMS Slave Units: Interconnecting battery cell monitoring circuits to the central management module.
• Energy Storage Systems (ESS):Data acquisition wiring for commercial and industrial battery racks.
• EV Battery Packs:Internal signal collection for voltage and temperature sensors.
• Industrial Control Systems: Wiring for distributed I/O modules requiring reliable signal integrity.

Why Choose Us?
Shenzhen Smart Connection Technology Co., Ltd. was established in 2008, integrating R&D, production, processing and sales of wiring harnesses for various electrical products. We have a professional scientific and technological research and development team, advanced production and inspection equipment, modern enterprise management, and strict quality assurance system. The company's products have passed UL safety certification and are widely used in various electrical products such as portable energy storage power supplies, household energy storage power supplies, industrial and commercial energy storage power supplies, lithium batteries, and industrial control boxes for sweeping robots.

After-sale Service:

• Technical support online service provided.
• OEM available.
• Our product with test report and certification
• Our product with 3 year warranty.

Packing & Delivery:

FAQ:

1. Does it support the customization of wiring harness?

 Yes, customized color and length options are available upon request to meet the needs of different applications.

 2. Does it comply with relevant safety and certification standards?

 Yes, our wiring harnesses comply with industry standards, such as UL, CE, etc., and have passed strict safety certification.

3. How can I get more information on the technical details and customization options for these harnesses?

You can contact our sales team for more detailed information on technical details, customization options and quotations.